Beware of the Guinea Hen

Because I never posted the finished version of this, here.

The guinea hen crossing sign.

For anyone bored enough to wonder, the basic process to create it is as follows:

Again, sketch a design.  Transfer the design to plate steel with a projector.  (Sometimes I draw designs right on the steel, but it usually works better to project it onto the steel.)

Next, I cut out the design with a plasma torch. I do this by hand, although it can be done with a computerized plasma torch.  (Which is like the offspring of a printer and a plasma torch.) I enjoy this part and so I’m no hurry to go with the high-tech approach.

Once the design is cut out, I use an angle grinder to remove the rough edges and industrial scale (black stuff on the surface of steel).  I hate this part. It takes forever. It’s messy and I always end up snorking up black boogers afterward.

Then, I do any welding and assembly. For this design, that means bending the steel rod that makes up the base and stake. Then welding on the letters and guinea hen.

More grinding–ugh!–to clean up welds.

Finally, I do finishes.  My favorite finish is polished steel with heat alteration.  But it’s a pain in the ass (requires loads of grinding).  Paint is actually easiest.  Apply a primer coat. Then color.  I did this design with spray paint, and dabbed the white dots on with a brush. I then finish with a clear coat. And it’s ready to go.